Key Product Features

• 30mm Ultra-Wide Internal Profile Optimized for modern 38c–55c gravel tires, providing enhanced tire support, lower rolling resistance, and superior traction over technical off-road terrain.

• 42-38mm Wave Shape Aerodynamics The variable 42mm to 38mm undulating rim depth optimizes airflow, substantially decreases crosswind drag, and improves steering control in unpredictable wind conditions.

• Hooked & Tubeless Ready Design Features a high-strength hooked bead for secure tire retention at various pressures, delivering easy tubeless setup and maximum puncture resistance.

• High-Strength Carbon Construction Engineered with high-modulus Toray T700 and T1000 carbon fiber layers to achieve an optimal strength-to-weight ratio (420g±15g) without compromising impact resistance.

• Precision Spoke Hole Reinforcement Built with six-axis precision drilling and reinforced nipple hole layups, allowing higher spoke tension and ensuring long-term durability for aggressive gravel riding.

Product Development Process

1 Layup / Pre-molding Process

Precision Ply Cutting & Layering

Using high-grade Toray T700, T800, and T1000 carbon prepregs, material is precisely cut and stacked according to strict engineering blueprints. Every single ply is customized with exact dimensions, multi-angle schedules (0°, 45°, 90°), and controlled layer counts to lay a high-performance foundation.

Optimized Material Staging & Roll Management

In the dedicated material staging zone, high-quality carbon fiber prepreg rolls—ranging from 15–20mm to 20–25mm widths—are systematically organized. Under strict tension and temperature control, the material is prepared for continuous, defect-free feeding into the production line.

Skilled Manual Roll Forming

Highly experienced technicians execute meticulous manual roll forming and lamination. Incorporating hundreds of distinct, multi-angle carbon strips, this hands-on craftsmanship ensures optimal compaction, eliminating air gaps and maximizing structural strength and impact resistance.

2 Molding Process

High-Precision Mold Preparation & Alignment

Pre-molded rim blanks are carefully aligned in high-strength alloy molds. Strict temperature and pressure monitoring ensures flawless compaction and seamless carbon layer bonding during curing.

Thermal Curing & De-molding Quality Control

Rims undergo controlled hot-press curing under extreme pressure to eliminate air voids. Once de-molded, each rim is rigorously inspected for structural integrity and surface smoothness.

3 Machining

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9-Axis Multi-Angle Machining Advanced 9-axis CNC machining achieves precise, multi-angle drilling to eliminate spoke nipple stress and binding.

Fully Customizable Hole Patterns Flexible drilling capabilities accommodate custom hole counts, varied diameters, and personalized spoke patterns.

On-Demand Custom Programming Automated toolpath programming generates tailored CNC code instantly based on specific client design requirements.

Automated Data Processing Integrated automated data handling ensures repeatable high precision, faster turnaround, and minimal error.

4 Painting / Decaling Process

Custom Decaling & Precision Coating

Applied with precision in dust-free conditions, seamlessly integrated under a clear coat for lasting aesthetics.

EXPLORE FINISH OPTIONS

Lateral Rigidity Test Quantifies rim resistance to lateral deformation under controlled high-load testing.	Radial Rigidity Test Quantifies rim resistance to vertical deformation under controlled heavy-load testing.	UCI Drop Weight Impact Test Simulates road impacts to evaluate rim toughness.	Spoke Hole Pull Out Test Evaluates spoke tension resistance and structural limits under high tensile loads.
Inter-Hole Stiffness Test Measures stiffness between adjacent spoke holes and load-bearing limits under applied pressure.	Pneumatic Pressure Resistance Test Evaluates pneumatic pressure resistance and rim deformation under high inflation loads.	Greenhouse Test Evaluates thermal stability and dimensional changes of inflated wheelsets under high-temperature baking.	Wheelset Inflated Spoke Tension Evaluates spoke tension stability and lateral runout changes of inflated wheelsets under tire pressure.